Complete Test Cells and Revamping
Design, Integration and Revamping
Borghi & Saveri designs and delivers complete test cells engineered for engine, powertrain and component testing.
Each test cell is developed as an integrated solution, where mechanical fixtures, dynamometers and auxiliary systems work together providing reliable and repeatable testing conditions across the entire test process.
- System-driven design: mechanics, auxiliaries and control conceived as one solution.
- Reliable results: consistency and accuracy across development, calibration and validation activities.
- Single supplier: one partner from system design to commissioning.
- Installation and revamp: new test cell and upgrade of existing facilities.
Borghi & Saveri Test Cells support high‑performance and demanding testing applications, for both electric powertrains and internal combustion engines.
Custom engineered test cells, built around your testing requirements.
One partner for new test cell installation and revamping
Tailor‑Made Test Cells: for all types of powertrains
Complete test cells are developed as fully customized solutions, engineered around the specific testing requirements of each application.
Every project starts from testing needs and operating conditions, resulting in a configuration defined in terms of:
- mechanical layout and load system
- power, torque and speed requirements
- test cycles, duty profiles and safety constraints
This approach delivers test cells tailored to real testing needs, going beyond standard products to provide engineered systems for each application.
Test Bench Automation and Control System
The Borghi & Saveri Test Bench Control System is a centralized platform for data acquisition, control and supervision, designed to manage the entire test cell.
- Automated testing: higher operational efficiency.
- Standardization: repeatable and comparable test conditions
- Reliable data: accuracy across the entire measurement chain
- Open and flexible platform: perpetual licensing and Real-Time code implementation
This integration enables advanced test execution, automation strategies and compatibility with calibration and analysis tools, while preserving full flexibility and openness.
Mechanical design and Test Cell architecture
Test cells are built on long standing experience in mechanical design and test bench activities.
The system architecture includes:
- active or passive dynamometer
- custom mechanical test bed
- tailored flanges, interfaces and mechanical cradle for DUT
A strong focus on mechanical quality and integration ensures robustness, precision and long term reliability, providing a solid foundation for accurate and repeatable testing.
Turnkey Test Cells and Complete Testing Infrastructure
Borghi & Saveri is a single technical partner for the entire test cell, coordinating both the test and the surrounding infrastructure delivering a turnkey solutions.
Depending on project scope, the supply may include:
- ventilation and exhaust systems
- thermal management and fluid conditioning units
- safety and protection systems
- integration of auxiliary plants
Thanks to a qualified supplier network, test cells are delivered as fully integrated systems, ensuring a single point of responsibility across the entire project.
